PLC-ANALYZER pro 6 es un software para un análisis lógico, de tiempos de ejecución y de calidad, mediante registro de valores medidos en instalaciones controladas por PLC mediante este análisis podrás optimizar el uso de los recursos de fabricación.
Categorías: Software

Características destacadas

  • Diagnostico de fallas
  • Grabación a largo plazo
  • Documentación del sistema
  • Instalación / Servicio
  • Mantenimiento predictivo
  • Monitoreo de condición
  • Optimización del tiempo de ciclo


PLC-ANALYZER pro 6 by AUTEM is a software system for logic analysis and recording of measured values in PLC-controlled facilities. Acquisition, representation and evaluation of PLC signals such as input, output, flags, timer, counter, data of data blocks, is now very easy. In addition, video data can also be recorded synchronously with the PLC process data (Videotrack module).

Fields of application
  • Failure diagnosis
  • Detecting and localizing of sporadic errors
  • Cycle time optimization
  • Long-term recording of measured values
  • System documentation, TPM/OEE, EU-Machinery directive
  • Condition monitoring / Predictive maintenance
  • Warrenty: incorruptible clarification
  • Quality assurance
  • Installation, development, maintenance

Live display allows the observation of the signal waveform in real time. Analysis and evaluation can already be carried out at the time of recording. In addition to long-term recording, trigger conditions can be specified for the acquisition of particular events. This allows rarely occurring sporadic errors to be specifically recorded for later analysis

PLC-ANALYZER pro 6: Data recording from different sources

PLC-ANALYZER pro 6 has the decisive advantage of recording process data via standardized PLC interfaces. For example, for SIMATIC S7 signals can be acquired using MPI/PPI, PROFIBUS or TCP/IP PROFINET. All CoDeSys communication paths and many other PLC connections of various manufacturers are supported.

A programming device or notebook, that is connected for the purpose of programming the PLC, can be used for recoding process data without modification. By means of high-performance PLC drivers (in-house development) the PLC-ANALYZER pro 6 achieves sampling rates, which would not be possible with a OPC-UA-based solution.

The tiresome process of hooking up monitoring cables is now a thing of the past. Cycle-precise recording is attractive because of the complete acquisition of measured values in each PLC cycle. Up to 16 million variables from 250 signal sources can be recorded simultaneously.

PLC-ANALYZER pro 6 simplifies the signal selection by using symbol files or projects of the PLC programming software. Loading a TIA / STEP7 project makes all settings and variables immediately available

PLC-ANALYZER pro 6: PLC-process data recording with additional video track

The Videotrack module provides additional visual support for troubleshooting by video recording synchronous to the PLC signal acquisition. This is a great help for error analysis on machines and systems, since the mechanical situation can be viewed synchronously with the process data using the video frame.

The Virtual HMI module helps to clarify plant accidents involving human operators. The subsequent HMI visualization from recorded process data makes it easier to detect possible operating errors. The HMI visualization can also take place live during the recording.

By using the measurement interface AD_USB-Box® external voltage and current signals, which are not available in the PLC, can also be recorded. This is also very helpful in case of the demand of capturing I/Os from PLCs, for which a specific PLC driver is not available.

For a direct integration of PLC-ANALYZER pro 6 in the facility, AUTEM offers the ultra compact BLACKBOX 3. This mini industrial PC allows autarkic process data archiving over long periods of time. Thanks to numerous remote connection possibilities – 4G LTE-Modem, WAN, LAN – the BLACKBOX 3 is ideally suitable for machine remote service.

PLC-ANALYZER pro 6 is an indispensable tool for PLC software development, construction, installation, technical maintenance and training.

AUTEM offers a customer-friendly licensing concept (incl. maintenance & support) with primary and additional licenses for the equipment of one or more workstations. For prices and part-numbers please refer to our current price list.

PLC-ANALYZER pro 6: Indispensable aid in everyday industrial use

PLC Analyzer drivers

Especificaciones Tecnicas

Pure software solution: No special additional hardware required
No need to make any changes in the PLC program
Data recording via existing connection to the PLC (Ethernet TCP/IP, serial, Fieldbus, …)
High-performance sampling by specific PLC drivers
Recording of input, output, flag, timer, counter, peripheral, data of data blocks and other PLC variables
Optimized data blocks (S7 1200/1500): Variables direct readable
bit-, byte-, word-, double- or quad-word format
Pseudo signals: generating of virtual signals by [complex] calculation from recorded signals
Simultaneous acquisition from several PLC systems / also different manufactures (e.g. SIMATIC S7 + CoDeSys)
Up to 250 signal sources / 16 million variables
Videotrack (optional): Camera recording synchronous with PLC signal capturing
Cycle precise recording for different PLC systems
Supports PC based PLC (e.g. Beckhoff TwinCAT) and PLC simulators (e.g. S7-PLCSIM)
Recording modes: continuous recording, trigger-, time-controlled
Enable/Disable of addresses and triggers during recording
Real-time online display of signals
Comfortable PLC signal selection for online window by drag & drop
Analysis of signal data possible while recording
Highly accurate display of signals with short-term fluctuations of measured values („spikes“)
Comfortable trigger definition by drag & drop
Trigger on binary and register values with AND/OR/XOR/RS and cascading
Pre- and post-trigger time freely selectable
Extensive trigger actions: Notification (E-Mail, SMS, acoustic announcement, pop-up-window), any PC-commands
Comparing of signal files
Search function: search for trigger, edge, bit pattern, register values, time and notes – even across several signal files
Time difference measurement and automatic bit measurement
Relative and absolute data-time
Flexible signal scaling and normalization – e.g. conversion in physical units or min-max-ajustment of measured value
Number format: decimal, hexadecimal, binary, ASCII, REAL (floating point), S5-TIME, TIME, DATE, DATETIME
Use of symbolic address names and comments from PLC programming software – e.g. TIA-Portal
Projects for pre-configuring and automating data acquisition runs
Extreme robust and compact file format
Multiple data targets at the same time: e.g. simultaneous writing of signal file and CSV file
Export of signal files: PDF, CSV, Excel, HTML, graphic formats
Import of CSV files: visualisation of other measure values
Printing of signal files and measurement configuration
Multilingual user interface: German / English
System requirements: PC with 1.2 GHz, 2 GB RAM, 2 GB available hard-disk space, Microsoft® Windows 7/8/10 (32/64-Bit)
AD_USB-Box® (optional): Recording of external voltage and current with external box connected via USB
Videotrack module (optional): The Videotrack module enables video recording time-synchronous to PLC signal capturing.
BLACKBOX 3 (optional): Ultra-compact industrial PC for control cabinet; long-term process data recording, monitoring, remote maintenance

Referencia Descripcion
PLC Analyzer PRO 6 PLC Analyzer PRO 6
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